A complete five-stage production process.
Sand and mold preparation, melting, pouring, finishing, heat treatment, quality control and finished machining — all inside our own plant.
- Capacity
- 200+ tons / month
- Molding
- Automatic Sand (Tokyu AMF-III) / F-1 / CO₂ Sand
- Part weight
- Depends on the part
- Max. mold size
- 550 × 450 mm (automatic line)
- Minimum order
- Depends on the part
- Lead time
- Depends on the part
Tokyu AMF-III 055 automatic molding line.
Delivers high-volume, repeatable sand molds with consistent dimensional accuracy, ideal for medium to large production runs.
- Max. mold size 550 × 450 mm (130–200 mm height)
- Molding speed 28 sec per cycle (about 128 molds/hr)
- Two drag stations with a dedicated core-setting station
Pattern & Molding
Pattern and core making with automatic sand molding.
Pattern Making
Patterns built to the customer’s drawing.
Core Making
Cores formed on core-making machines.
Sand Test
Moisture and strength checked before use.
Automatic Sand Molding
Tokyu AMF-III 055 automatic molding line for volume work.
Sand Molding F-1 M/C
Molding for medium-size parts.
CO₂ Sand Mold
For large parts and tighter tolerances.
Melting & Pouring
Electric-furnace melting with CE and chemical analysis before every pour.
Melting
Temperature-controlled electric furnaces.
CE Meter
Carbon equivalent checked before pouring.
Chemical Analysis
Chemistry confirmed against the specified grade.
Pouring
Poured into sand molds at the set temperature.
Finishing & Heat Treatment
Shot blasting, plasma cutting and grinding, then heat treatment to the required properties.
Shot Blasting
Surface cleaning.
Plasma Cutting
Gates and risers removed.
Grinding
Surfaces and edges finished.
Heat Treatment
Structure and mechanical properties adjusted.
Quality Control
Brinell hardness testing and inspection before delivery.
Hardness Tester
Brinell (HB) measured per grade.
Visual Inspection
Defects sorted out before shipping.
Machining
Turning, drilling and milling to drawing, delivered ready to assemble.
Machining
Turning, drilling and milling to drawing.
Machined Products
Finished parts ready for use.
